This may be an appropriate post at this time. I found this method
about
two
years ago...
SSB/Frequency Adjustment on a 2001D
Preamble:
My 2001D has suffered from two annoying problems. First of all the
SSB
was "off" making it nearly impossible to tune SSB signals and get them
"right". I have found instructions on how to correct this problem and
I
even obtained a copy of the service manual. This allowed me to fix
the
SSB over a range of frequencies. That is I could set the SSB to work
correctly at 10 MHz but it would be off at 2.5 MHz. Even the service
manual didn't help here. This also affected the SYNC adjustment so
that
the SYNC change from upper to lower would not occur at 0.0 over the
entire range of frequencies. I suspected this was because the frequency
range was out of adjustment but I could find no simple adjustment for
this in the Sony Service Manual.
After screwing around one day I found an almost perfect adjustment
procedure which does not require a great deal of special equipment.
Disclaimer:
While portions of these instructions are from the Sony Service
manual
some are not. DO THIS AT YOUR OWN RISK.
Requirements:
Phillips screw driver
External Power supply
External antenna
Tweaker and/or small screw driver.
Digital Volt meter (optional)
Strong (local) AM (midwave) station
Strong SW station, the higher the frequency the better.
Tips
1. Read the instructions first.
2. Mark the position of all the pots (CT601 is difficult tho!)
so you
can put things back the way they were.
3. Don't fiddle with any other pots, capacitors or inductors.
I did
this and I payed for it. I fiddled with about 5
other "pots" and
spent hours trying to get my radio to work right
again! Adjustment
of other pots requires the use of a high frequency
meter and ideally
an oscilloscope. I have neither.
4. Follow my instructions step by step. I had my radio apart
about
30
times yesterday. These are good instructions.
5. More than likely your radio is aligned pretty well, so you
shouldn't
have to worry about other adjustments.
6. None of these pots needs to be turned allot to get a
noticeable
affect. So, if you start turning a pot and nothing
seems to be
happening STOP, you probably have the wrong pot.
7. Unless you are very lucky or careful you will lose all your
memorized frequencies. You may want to write them
down first.
Disassembly:
1. Place the radio face down on a soft surface so it won't be
scratched. If you don't have anything suitable use
a newspaper.
2. Remove the main batteries and the seven screws holding the
back on
the radio. You must leave the computer batteries
(2 AAs) in the
radio. Note that the shorter screw goes in the
battery
compartment.
3. Remove the back of the radio. There are no wires to worry about.
4. Facing you there are two circuit boards and the speaker.
Place
the
radio such that the top of the radio is facing you
and the smaller
circuit board is on your left.
5. There are three screws holding the larger circuit board.
Remove
the
two outside screws and use them to hold the small
circuit board on
the left in place. The remaining screw in the larger
circuit board
is in the middle and is very long. Remove this also.
6. Carefully pry the main board away from the radio. It is
held
in
place by a few plastic tabs. Pry them open to move
the main board.
There are a number of wires and two ribbon cables
leading to the key
pad. Be careful not to pull them out. You will need
all of the wires
attached to the main board. You need to gain access
to a number of
adjustment capacitors and pots on the other side
of the main board.
Note: When you reassemble the radio you will have
to line up the RF
gain control, the Volume control and the tone
switch.
7. Place the radio on its top so that you can simultaneously
work
the
controls and tweak the pots.
8. Connect the external power supply and external antenna. You
are now
ready to perform the adjustments.
Adjustments:
There are three main adjustments
- SSB
- Frequency
- SYNC
They should be performed in order.
SSB Adjustment
1. This adjustment will set up your SSB. It should be done on
a local
AM signal. It is important to use a lower frequency
signal. Do not
use a SW signal. This adjustment is from the Sony
Service Manual.
2. On the volume control side of the main board, closer to the
bottom
of the radio (near the top as you look at it with
the top of the
radio at the bottom), there is a rectangular metal
box. This is the
SYNC unit. Toward the center of the board near this
box a blue pot,
VT1. You adjust this pot to give a voltage at a
test point.
In the metal box there is a small hole to give
access
to CT601. This
variable capacitor is used to adjust the SSB.
Toward the outside of the board near the metal
box
another blue pot,
VT2, it is for adjusting the SYNC in the last
section.
3. If you don't have a voltage meter skip to step 6.
4. On the printed circuit side of the main board opposite the
sync unit
there is a metallic covering. Near the volume
control
side, about 1/2
an inch in there is a row of solder points that
"appear" to be
connected to an IC chip. The first of these is the
test point. Near
the bottom of the board (your top) there is a large
patch of solder.
This is a ground point.
5. Adjust VT1 to obtain a voltage of 1.5 VDC at the test point.
6. Tune the radio to a MW, AM station. I used CBC 1010 here in
Calgary.
I would suggest using talk radio as it seems to
be easier to tune
SSB using voices than music. It is important to
use a lower
frequency station. DO NOT use a SW station. Set
the radio to either
USB or LSB.
7. Adjust CT601 inside the sync unit until the radio is clear
and
intelligible. Switch between USB and LSB while
making
this
adjustment so you get the SSB adjusted as best as
possible. This
adjustment is pretty finicky. You do not have to
move the capacitor
adjustment very much to get a big affect. On my
radio the adjustment
is nearly perfect so that the USB and LSB sound
just like the radio
on NARROW.
If you don't have a screw driver to get at CT601
you may
alternatively adjust the VT1 pot (this is not the
Sony recommended
procedure). The tolerance on the voltage at the
test point is
1.3-1.6 volts.
Frequency Adjustment (Not in the Service Manual)
1. You must perform the SSB adjustment on a MW, lower
frequency
station
first. The instructions to do this are above.
2. Toward the power supply side of the main board there is a
RED
pot,
CT4 (?) (can't see its name) which is beside a
tallish
flat metal
covered component. This looks like an adjustment
to a crystal. DO
NOT ADJUST THE POTS IN THE METALLIC ENCLOSURES.
3. Tune a higher frequency shortwave station that has a
frequency you can
trust. I used WWV at 15 MHz. Place the radio in
either USB or LSB.
4. Adjust the RED pot until you can hear clearly. DO NOT
ADJUST
CT601
or VT1, instead adjust the pot near the crystal.
You may want to try
switching between USB and LSB.
NOTE: The Service manual adjustment calls for CT4 to be
adjusted
so
that the base of Q13 has a
frequency
of 100 MHz +/- 30 Hz. If you
don't have a frequency meter,
or it is not that accurate my
procedure may be better as it
aligns the frequency over the SW
band and keeps it in adjustment
with the SSB.
SYNC Adjustment (From the Sony Service manual)
1. First perform the SSB and Frequency adjustments above.
2. Tune to a strong signal. Place the radio in NARROW and SYNC
3. Adjust the blue SYNC pot, VT2 (near the outside of the main
board on
the volume control side) until the SYNC indicator
just switches from
LOWER to UPPER. Try this on several stations over
a wide range of
frequencies. My experience was that after performing
the SSB and
Frequency adjustments the SYNC adjustment was
trivial.
Other things to check
Since you have the radio dissembles you may want to check a few
things...
1. The whip antenna connects the the 2001 via tension loaded
piece
of
metal. You should check that this "wire" still has
tension in it.
This is on the back of the radio.
2. The batteries also make connection via a spring loaded
wire.
Check
these also.
3. Check and perhaps resolder the points where these spring
connections
make contact with the radio.
4. Retention the power battery spring. This is a major source
of your
radio "resetting" itself.
5. A good time to perform all those other mods, install the
KIWA
filters (highly recommended) check Q303, etc.
Reassembly
Simply reverse the procedure used in disassembly. Pay close
attention
to
getting the volume, RF GAIN and tone controls aligned with the main
board.
Remember that the board has a long screw in the middle and the back
has
a short screw in the battery compartment.
Hope this helps.
Andrew Logan - Calgary, Alberta - July 1998.
"Frank Bals" <FJB@worldnet.att.net> wrote in message
news:wJ7C5.13169$s76.892519@bgtnsc06-news.ops.worldnet.att.net...
> My Sony 2010 seems to be off 100 Khz on all signals in the USB
mode.
For
> instance, on 11175 USB the voice is more legible on 11174.9 rather
than the
> true frequency. This seems to be the case on all freqs across the
board in
> USB mode. Is there a mod to change the voice pitch to the correct
frequency?
>
> Frank
>
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